Alfa Romeo 145 & 146 - Workshop Manual / Repair Manual

ALFA ROMEO 145 & 146 - REPAIR, SERVICE, WORKSHOP MANUAL


- Workshop Manual, to vehicles Alfa Romeo 145 & 146.


INDEX:


Volume 1

Technical Data

Vehicle

- Model Identification
- Positioning of ID Plates
- Dimensions
- ID Summary of Plate
- ID Body Paint Plate
- Weights and Loads
- Wheels and Tyres
- Fluids and Lubricants
- Supply Quantities
- Cars Lifting Points
- Car’s Towing Points

Engine’s Technical Features – One section per engine type

Engine Supply – Cooling


- Fuel Feeding
- Air Feeding
- Sensors
- Cooling System

Mechanical Groups

- Clutch
- Gearbox
- Brakes
- Front Suspension
- Rear Suspension
- Wheels Characteristic angles

Electrical System

- Ignition
- Starting
- Recharging

Body

- Protection Products
- Sealing Products
- Underbody Protection Products
- Soundproofing Products

Air Conditioning System

- Pressure Sensor Calibration
- Trinary Calibration
- 4-Level Pressure sensor Calibration
- Compressor
- Torque Wrench Settings
- Specific Tools
- Maintenance
- Maintenance Operations – Section for each engine type

Additional 146 Technical Data

Engine

Boxer Engines

- Removal/Refitting 1351 and 1596
- Removal/Refitting 1712 16v
- Operations In Vehicle 1712 16v
- I.A.W Ignition-Injection 1351
- Mp3.1 Ignition-Injection 1596
- Electrical-Electronic Components 1351 and 1596
- Fuel Supply System 1351 and 1596
- Air Supply System 1351
- Air Supply System 1596
- Exhaust System 1351 and 1596
- Rochester Ignition-Injection 1596
- Electrical-Electronic Components 1596 Rochester
- Fuel Supply System 1596 Rochester
- Air Supply System 1596 Rochester
- MP2.10.3 Ignition-Injection 1712 16v
- Electrical-Electronic Components 1712 16v
- Air Supply Systems 1712 16v
- Exhaust System 1712 16v
- Cooling System
- Removal/Refitting 1598 and 1747 TS 16v
- Removal/Refitting 1370
- Operations on the Car 1598 and 1747
- TS 16v
- M 2.10.4 Injection-Ignition
- Electric-Electronic Components
- Fuel Supply Systems
- Air Supply System
- Exhaust System
- Engine Cooling
- Removal/Refitting 1370 and 1598 TS 16v
- Operations on the Car
- M 1.5.5 Injection – Ignition
- Electric-Electronic Components
- Fuel Supply System
- Air Supply System
- Exhaust System
- Engine Cooling
- Removal/Refitting 1747 and 1970 TS 16v
- Operations on the Car
- M.155 Injection – Ignition
- Electric-Electronic Components
- Fuel Supply System
- Air Supply System
- Exhaust System
- Engine Cooling
- Removal/Refitting TD 1910 JTD
- Operations on the Car
- EDC-15C Common Rail Injection
- Electric-Electronic Components
- Fuel Supply System
- Air Supercharging System
- Exhaust Gas Re-Circulation System
- Exhaust System
- Engine Cooling

Engine

- Accelerator Control

Clutch

Gearbox

Front Axle

Brakes

Steering

Suspension and Wheels

Volume 2

Auxiliary Organs

- Heating and Ventilation – TD Engines
- Heating and Ventilation – Boxer Engines
- Heating and Ventilation – T.Spark 16V
- Manually Controlled Heating
- 97’ Versions
- Automatic Heating and Ventilation
- Removing/Refitting – T.Spark 16V
- Manually Controlled Heating

Bodywork

- Bodyshell Introduction
- Bodyshell Moving Components
- Bodyshell Fixed Components
- Straightening the Bodyshell
- Doors/Mirrors
- Lids
- Lids 97’ Variants
- Internal Trim
- Interior Fittings
- Exterior Fittings

Volume 3

Electrical System

- Ignition – Boxer Engines
- Starting – Boxer Engines
- Charging – Boxer Engines

- Starting - TD Engines
- Charging - TD Engines
- Ignition – TS 16v Engine
- Starting – TS 16v Engine
- Charging – TS 16v Engine
- Lighting

Miscellaneous Devices – Fusebox, wiper units, washer pump, horns, rooflamp and door pillars, front power window switch, cigar lighter, ignition switch, steering column lever unit, services control unit, full load conditioner, double door mirror adjustment, speakers, antitheft, radio, radio aerial, Alfa Code

Checkpanel

Control Units – Power window, Antitheft, Climate control, Injection – Ignition control box, Door lock option, Glow plug control, ABS control unit, Air-Bag control unit, Rochester injection – ignition control unit(boxer), M2.10.3/M2.10.4 injection – ignition control unit ( TS 16V ), E.G.R system control unit 9 1929 TD Cat )
Control Units – 97 Variants
Control Units 1910 JTD

Addition 146 Electrical Systems

- Lighting
- Control Units
- Power Supply
- Starting and Charging
- Exterior Lighting
- Interior Lighting
- Warnings and Indicators
- Windscreen/Headlight Washer and Wipers
- Instrumentation

Accessories – Radio, Lighter, Door locking, Luggage compartment, Power windows, heated Screen/Mirror, Wing mirror adjustment

Special Accessories – Anti-Theft device, Air Bag, Air Bag & Side Bag, Heated Seats, Headlamp Aiming, Towing, TELEPASS provision, Radio Telephone provision

Heating and Ventilation – Heater, Heater 97’, Additional Heater, Air Conditioner, Manual Air Conditioner, Automatic Air Conditioner
Sunroof

Volume 3 Section 2

Engine Control Systems

- I.A.W Boxer 1.3
- Motronic MP3.1 Boxer 1.6
- Rochester Boxer 1.6
- Motronic M2.10.3 Boxer 1.7 16v
- Motronic M2.10.3 TS 2.0 16v
- Motronic M2.10.4 TS 2.0 16v
- Motronic M1.5.5 TS 16v
- TD Engine Control Devices–cold advance,glow warming plugs,engine stop, fuelwarming
- TD-CAT Engione Control Devices
- JTD Electronic Injection

ABS Antilock System

- ABS 2E Bosch version
- ABS 5.3 Bosch version
- ABS 5.3 Bosch version with EBD

Alfa Romeo Code

Appendix

- 146 Electric System Diagnoses ( As Above )
- Power Supply
- Starting and Charging
- Exterior Lighting
- Interior Lighting
- Warning and Indicators
- Screen/Headlamp Washers/Wipers
- Instrumentation
- Accessories
- Special Accessories
- Heat and Ventilation
- Sunroof
- Engine Control Systems
- ABS Antilock System
- Alfa Romeo Code
- Appendix