English Workshop Manual / Repair Manual, to vehicles Alfa Romeo 4C.
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ALFA ROMEO 4C - WORKSHOP, SERVICE, REPAIR MANUAL
- English Workshop Manual / Repair Manual, to vehicles Alfa Romeo 4C.
 
INDEX:
01 - GENERAL INFORMATION 
- 00 - NEW 4C MODEL – INFO 
- 01 - CONNECTORS 
- m001a body computer (passenger compartment) 
- m001b body computer (passenger compartment 
- m001c body computer (passenger compartment 
- m001d body computer (passenger compartment 2 
- m001d body computer (passenger compartment) 
- m001e body computer (dashboard) 
- m001f body computer (dashboard 
- m010a engine management control unit (passenger compartment) (heater 
- m010a engine management control unit (passenger compartment) (manual air conditioner 
- m010b engine management control unit (engine) 
- m051 braking system control unit (passenger compartment 
- m060a air bag control unit (dashboard 
- m060b air bag control unit (passenger compartment 
- m084a parking sensor control unit (passenger compartment 
- m084b parking sensor control unit (passenger compartment 
- m092 steering angle control unit 
- m094a radio receiver node (dashboard 
- m094b radio receiver node (dashboard 
- m195 dual clutch automatic transmission gear selector control unit 
- m196a dual clutch automatic transmission control unit 
- m196b dual clutch automatic transmission control unit 
- m196c dual clutch automatic transmission control unit 
- m197 voltage regulator for double clutch gearbox pump 
- m210 anti-lift control unit 
- 02 - ELECTRICAL EQUIPMENT 
- e1010 power supply 
- e1020 earths 
- e1050 can connection lines 
- e2010 side lights - no. plate lights 
- e2011 dipped headlamps (bi-led headlights 
- e2011 dipped headlamps -xenon headlamps 
- e2012 main beam headlamps (bi-led headlights) 
- e2012 main beam headlamps 
- e2020 direction indicators -hazard warning lights 
- e2021 brake lights 
- e2022 reversing lights 
- e2031 rear fog lamps 
- e2510 courtesy lights 
- e2535 control lights 
- e3010 horns 
- e3020 windscreen wash-wipe 
- e3032 door mirror adjustment 
- e3040 central locking 
- e3050 electric front windows 
- e3070 cigar lighter -current socket 
- e3090 parking sensor 
- e3510 radio 
- e4010 instrument panel 
- e4080 trip computer 
- e5010 starting and recharing 
- e5020 engine cooling 
- e5030 petrol engines electronic management 
- e5060 cruise control 
- e6010 heater 
- e6020 air conditioning 
- e6021 compressor engagement 
- e7010 code 
- e7015 alarm 
- e7023 esp 
- e7030 airbag 
- e7052 dual clutch automatic transmission 
- e7060 tyre inflation pressure control system 
- e7074 alfa dna system 
- e7077 fuel cut-off system 
- e8010 diagnostic multiple connector pdf 
- electrical functionsindex 
- 03 - MAINTENANCE 
02 - DESCRIPTION 
- 00 - AUXILIARY UNITS 
- 01 - BRAKES 
- 02 - ELECTRICAL EQUIPMENT 
- 03 - ENGINE 
- 04 - 1.8 TURBO EURO 6 ENGINE 
- p000a-62 exhaust camshaft control - signal compare failure 
- p000b-62 intake camshaft control - signal compare failure 
- p0a8f-21 battery voltage - signal amplitude below minimum 
- p0a8f-22 battery voltage - signal amplitude above maximum 
- p1b11-62 torque intervention monitoring - signal compare failure 
- p1d51-68 dcs (drag control system) intervention - event information 
- p0010-11 exhaust camshaft phase variator actuator - circuit short to ground 
- p0010-12 exhaust camshaft phase variator actuator - circuit short to battery 
- p0010-13 exhaust camshaft phase variator actuator - circuit open 
- p0011-62 exhaust camshaft phase variator actuator - signal compare failure 
- p011b-21 engine coolant temperature sensor (functional test) - signal amplitude below minimum 
- p011b-22 engine coolant temperature sensor (functional test) - signal amplitude above maximum 
- p0013-11 intake camshaft phase variator actuator - circuit short to ground 
- p0013-12 intake camshaft phase variator actuator - circuit short to battery 
- p0013-13 intake camshaft phase variator actuator - circuit open 
- p013a-22 downstream lambda probe (electrical test) - signal amplitude above maximum 
- p0014-62 intake camshaft phase variator actuator - signal compare failure 
- p0016-78 offset between exhaust camshaft and crankshaft - alignment or adjustment incorrect 
- p0017-78 camshaft-crankshaft assembly - alignment or adjustment incorrect 
- p0033-11 dump valve turbo - circuit short to ground 
- p0033-12 dump valve turbo - circuit short to battery 
- p0033-13 dump valve turbo - circuit open 
- p0039-73 dump valve turbo - actuator stuck closed 
- p060b-04 ad converter - system internal failures 
- p060d-96 ad converter (accelerator pedal info) - component internal failure 
- p061a-64 ad converter (torque engine info) - signal plausibility failure 
- p061c-04 ad converter (engine rpm info) - system internal failures 
- p0068-21 air mass flow sensor - signal amplitude under minimum 
- p0068-22 air mass flow sensor - signal amplitude above maximum 
- p0069-21 intake manifold pressure at key on - signal amplitude below minimum 
- p0069-22 intake manifold pressure at key on - signal amplitude above maximum 
- p0070-86 engine air temperature sensor - signal invalid 
- p0090-13 fuel pressure regulator - circuit open 
- p0091-1a fuel pressure regulator - circuit resistance below threshold 
- p0091-19 fuel pressure regulator - circuit current above threshold 
- p0092-19 fuel pressure regulator - circuit current above threshold 
- p0095-11 air intake manifold temperature - circuit short to ground 
- p0095-15 air intake manifold temperature - circuit open or shortcircuit to battery 
- p0095-62 air intake manifold temperature - signal compare failure 
- p0096-21 air intake manifold temperature plausibility - signal amplitude below minimum 
- p0096-22 air intake manifold temperature plausibility - signal amplitude above maximum 
- p0100-1c air mass flow meter (electrical test) - circuit voltage out of range 
- p0100-26 air mass flow meter (electrical test) - signal rate of change below threshold 
- p0100-27 air mass flow meter (electrical test) - signal rate of change above threshold 
- p0101-21 air mass flow meter drift - signal amplitude below minimum 
- p0101-22 air mass flow meter drift - signal amplitude above maximum 
- p0101-26 air mass flow meter drift - signal rate of change below threshold 
- p0101-27 air mass flow meter drift - signal rate of change above threshold 
- p0105-11 intake manifold pressure sensor (electrical test) - circuit short to ground 
- p0110-11 intake manifold air sensor - circuit short to ground 
- p0110-15 intake manifold air sensor - circuit short to battery or open 
- p0110-62 intake manifold air sensor - signal compare failure 
- p0111-21 air mass flow meter temperature plausibility - signal amplitude below minimum 
- p0111-22 air mass flow meter temperature plausibility - signal amplitude above maximum 
- p0115-11 engine coolant temperature sensor (electrical test) - circuit short to ground 
- p0115-15 engine coolant temperature sensor (electrical test) - circuit short to battery or open 
- p0115-62 engine coolant temperature sensor (electrical test) - signal compare failure 
- p0116-21 engine coolant temperature sensor (functional test) - signal amplitude below minimum 
- p0120-12 accelerator pedal potentiometer 1 - circuit short to battery 
- p0120-14 accelerator pedal potentiometer 1 - circuit short to ground or open 
- p0121-12 throttle potentiometer sensor 1 - circuit short to battery 
- p0121-14 throttle potentiometer sensor 1 - circuit short to ground or open 
- p0121-62 throttle potentiometer sensor 1 - signal compare failure 
- p0130-11 upstream lambda probe (electrical test) - circuit short to ground 
- p0130-12 upstream lambda probe (electrical test) - circuit short to battery 
- p130a-98 misfire detected - component or system over temperature 
- p0133-26 upstream lambda probe (functional test) - signal rate of change below threshold 
- p0134-13 upstream lambda probe (electrical test) - circuit open 
- p0134-17 upstream lambda probe (electrical test) - circuit voltage above threshold 
- p0135-11 upstream lambda probe heater command - circuit short to ground 
- p0135-12 upstream lambda probe heater command - circuit short to battery 
- p0135-13 upstream lambda probe heater command - circuit open 
- p0136-11 downstream lambda probe (electrical test) - circuit short to ground 
- p0136-12 downstream lambda probe (electrical test) - circuit short to battery 
- p0136-13 downstream lambda probe (electrical test) - circuit open 
- p0136-62 downstream lambda probe (electrical test) - signal compare failure 
- p0139-16 downstream lambda probe (electrical test) - circuit voltage below threshold 
- p0139-17 downstream lambda probe (electrical test) - circuit voltage above threshold 
- p0141-11 downstream lambda probe heater command - circuit short to ground 
- p0141-12 downstream lambda probe heater command - circuit short to battery 
- p0141-13 downstream lambda probe heater command - circuit open 
- p160a-01 wda in fault - general electrical information 
- p160a-02 wda in fault - general signal failure 
- p161a-62 torque limitation - signal compare failure 
- p0169-62 air mass failed - signal compare failure 
- p0190-11 rail pressure sensor - circuit short to ground 
- p0190-15 rail pressure sensor - circuit short to battery or open load 
- p0191-21 fuel high pressure signal - signal amplitude below minimum 
- p0191-22 fuel high pressure signal - signal amplitude above maximum 
- p0201-72 injector 1 command - actuator stuck open 
- p0202-72 injector 2 command- actuator stuck open 
- p0203-72 injector 3 command - actuator stuck open 
- p0204-72 injector 4 command - actuator stuck open 
- p0217-62 performance limitation for water high temp - signal compare failure 
- p0219-68 engine overspeed recognition - event detection 
- p0220-12 accelerator pedal potentiometer 2 - circuit short to battery 
- p0220-14 accelerator pedal potentiometer 2 - circuit short to ground or open 
- p0221-12 throttle potentiometer sensor 2 - circuit short to battery 
- p0221-14 throttle potentiometer sensor 2 - circuit short to ground or open 
- p0221-62 throttle potentiometer sensor 2 - signal compare failure 
- p0230-11 fuel pump relay command - circuit short to ground 
- p0230-15 fuel pump relay command - circuit short to battery or open 
- p0235-11 turbocharger pressure sensor - circuit short to ground 
- p0235-15 turbocharger pressure sensor - circuit short to battery or open 
- p0236-21 turbocharger pressure sensor - signal amplitude below minimum 
- p0236-22 turbocharger pressure sensor - signal amplitude above maximum 
- p0236-25 turbocharger pressure sensor - signal shape-waveform failure 
- p0236-29 turbocharger pressure sensor - signal invalid 
- p0240-72 turbocharger pressure control - actuator stuck open 
- p0240-73 turbocharger pressure control - actuator stuck closed 
- p0243-11 waste gate valve (electrical test) - circuit short to ground 
- p0243-12 waste gate valve (electrical test) - circuit short to battery 
- p0243-13 waste gate valve (electrical test) - circuit open 
- p0261-13 cylinder 1 injector - circuit open 
- p0261-19 cylinder 1 injector - circuit current above threshold 
- p261a-4b water pump (after run) - overtermperature 
- p261a-11 water pump (after run) - short circuit to gnd 
- p261a-12 water pump (after run) - short circuit to battery 
- p261a-13 water pump (after run) - open circuit 
- p0262-1a cylinder 1 injector - circuit resistance below threshold 
- p0262-19 cylinder 1 injector - circuit current above threshold 
- p0264-13 cylinder 2 injector - circuit open 
- p0264-19 cylinder 2 injector - circuit current above threshold 
- p0265-1a cylinder 2 injector - circuit resistance below threshold 
- p0265-19 cylinder 2 injector - circuit current above threshold 
- p0267-13 cylinder 3 injector - circuit open 
- p0267-19 cylinder 3 injector - circuit current above threshold 
- p0268-1a cylinder 3 injector - circuit resistance below threshold 
- p0268-19 cylinder 3 injector - circuit current above threshold 
- p0270-13 cylinder 4 injector - circuit open 
- p0270-19 cylinder 4 injector - circuit current above threshold 
- p0271-1a cylinder 4 injector - circuit resistance below threshold 
- p0271-19 cylinder 4 injector - circuit current above threshold 
- p0300-92 misfire random - performance or incorrect operation 
- p0301-92 misfire cylinder 1 - performance or incorrect operation 
- p0302-92 misfire cylinder 2 - performance or incorrect operation 
- p0303-92 misfire cylinder 3 - performance or incorrect operation 
- p0304-92 misfire cylinder 4 - performance or incorrect operation 
- p0318-62 wheel speed information - signal compare failure 
- p0325-36 knock sensors cylinder 1 + 2 - signal frequency too low 
- p0325-37 knock sensors cylinder 1 + 2 - signal frequency too high 
- p0327-11 knock sensors cylinder 1 + 2 - circuit short to ground 
- p0327-12 knock sensors cylinder 1 + 2 - circuit short to battery 
- p0328-11 knock sensors cylinder 1 + 2 - circuit short to ground 
- p0328-12 knock sensors cylinder 1 + 2 - circuit short to battery 
- p0330-36 knock sensors cylinder 3 + 4 - signal frequency too low 
- p0330-37 knock sensors cylinder 3 + 4 - signal frequency too high 
- p0332-11 knock sensors cylinder 3 + 4 - circuit short to ground 
- p0332-12 knock sensors cylinder 3 + 4 - circuit short to battery 
- p0333-11 knock sensors cylinder 3 + 4 - circuit short to ground 
- p0333-12 knock sensors cylinder 3 + 4 - circuit short to battery 
- p0335-62 engine speed sensor- signal compare failure 
- p0336-29 engine speed sensor - signal invalid 
- p0336-64 engine speed sensor - signal plausibility failure 
- p0340-11 camshaft sensor - circuit short to ground 
- p0340-15 camshaft sensor - circuit short to battery or open 
- p0340-62 camshaft sensor - signal compare failure 
- p0341-76 camshaft sensor - wrong mounting position 
- p0365-11 camshaft position sensor - circuit short to ground 
- p0365-15 camshaft position sensor - circuit short to battery or open 
- p0365-62 camshaft position sensor - signal compare failure 
- p0366-76 camshaft position sensor - wrong mounting position 
- p0420-62 catalyst efficiency - signal compare failure 
- p0441-72 evaporative emission control system (evap) - signal below threshold 
- p0441-73 evaporative emission control system (evap) - signal above threshold 
- p0443-11 evaporative emission control system (evap) - circuit short to ground 
- p0443-12 evaporative emission control system (evap) - circuit short to battery 
- p0443-13 evaporative emission control system (evap) - circuit open 
- p0460-86 fuel level sensor - signal invalid 
- p0480-4b cooling fan1 - over temperature 
- p0480-11 cooling fan1 - circuit short to ground 
- p0480-12 cooling fan1 - circuit short to battery 
- p0480-13 cooling fan1 - circuit open 
- p0481-4b cooling fan2 - over temperature 
- p0481-11 cooling fan2 - circuit short to ground 
- p0481-12 cooling fan2 - circuit short to battery 
- p0481-13 cooling fan2 - circuit open 
- p0500-68 vehicle speed - event information 
- p0500-85 vehicle speed - signal above allowable range 
- p0503-64 vehicle speed sensor plausibility - signal plausibility failure 
- p0504-13 brake pedal switch - circuit open 
- p0504-62 brake pedal switch - signal compare failure 
- p0504-67 brake pedal switch - signal incorrect after event 
- p0504-82 brake pedal switch - alive-sequence counter incorrect 
- p0505-21 idle control system - signal amplitude below minimum 
- p0505-22 idle control system - signal amplitude above maximum 
- p0520-67 oil pressure switch - circuit short to battery or open 
- p0530-12 air conditioner pressure sensor - circuit short to battery 
- p0530-14 air conditioner pressure sensor - circuit open or short circuit to ground 
- p0560-16 upstream main relay battery voltage - circuit voltage below threshold 
- p0560-17 upstream main relay battery voltage - circuit voltage above threshold 
- p0564-86 cruise control - signal invalid 
- p0576-62 cruise control - signal compare failure 
- p0579-62 cruise control - signal compare failure 
- p0597-13 thermostat heater - open circuit 
- p0598-11 thermostat heater - circuit short to ground 
- p0599-4b thermostat heater - overtermperature 
- p0599-12 thermostat heater - circuit short to battery 
- p0601-43 control unit faulty (eeprom) - special memory failure 
- p0601-44 control unit faulty (eeprom) - data memory failure 
- p0601-45 control unit faulty (eeprom) - program memory failure 
- p0605-47 control unit faulty (rom) - watchdog-safety failure 
- p0606-48 control unit faulty (internal component) - supervision software failure 
- p0610-62 control unit faulty (internal component) - signal compare failure 
- p0615-11 starter relay command - circuit short to ground 
- p0615-12 starter relay command - circuit short to battery 
- p0615-13 starter relay command - open circuit 
- p0621-93 alternator signal - no operation 
- p0621-94 alternator signal - unexpected operation 
- p0638-22 throttle valve actuator electrical failure - signal amplitude above maximum 
- p0638-64 throttle valve actuator electrical failure - signal plausibility failure 
- p0638-68 throttle valve actuator electrical failure - event information 
- p0638-74 throttle valve actuator electrical failure - actuator slipping 
- p0645-4b air conditioner compressor relay - over temperature 
- p0645-11 air conditioner compressor relay - circuit short to ground 
- p0645-12 air conditioner compressor relay - circuit short to battery 
- p0645-13 air conditioner compressor relay - circuit open 
- p0666-11 engine control module (ecm) internal temp sensor - circuit short to ground 
- p0666-12 engine control module (ecm) internal temp sensor - circuit short to battery 
- p0667-64 engine control module (ecm) internal temp sensor - signal plausibility failure 
- p0685-11 main relay command - circuit short to ground 
- p0685-74 main relay command - actuator stuck closed 
- p0685-94 main relay command - actuator stuck open 
- p0700-64 torque engine request by transmission control module - signal plausibility failure 
- p0700-66 torque engine request by transmission control module - signal has too many transitions 
- p0700-68 torque engine request by transmission control module - event information 
- p0701-68 stop engine request by transmission control module - event information 
- p0704-86 clutch switch - signal invalid 
- p0706-64 gearbox information - signal plausibility failure 
- p1011-1c control unit faulty controlled valve operation (cvo) on cylinder 1 - circuit voltage out of range 
- p1012-1c control unit faulty controlled valve operation (cvo) on cylinder 2 - circuit voltage out of range 
- p1013-1c control unit faulty controlled valve operation (cvo) on cylinder 3 - circuit voltage out of range 
- p1014-1c control unit faulty controlled valve operation (cvo) on cylinder 4 - circuit voltage out of range 
- p1021-61 control unit faulty controlled valve operation (cvo) on cylinder 1 - signal calculation failure 
- p1021-64 control unit faulty controlled valve operation (cvo) on cylinder 1 - signal plausibility failure 
- p1022-61 control unit faulty controlled valve operation (cvo) on cylinder 2 - signal calculation failure 
- p1022-64 control unit faulty controlled valve operation (cvo) on cylinder 2 - signal plausibility failure 
- p1023-61 control unit faulty controlled valve operation (cvo) on cylinder 3 - signal calculation failure 
- p1023-64 control unit faulty controlled valve operation (cvo) on cylinder 3 - signal plausibility failure 
- p1024-61 control unit faulty controlled valve operation (cvo) on cylinder 4 - signal calculation failure 
- p1024-64 control unit faulty controlled valve operation (cvo) on cylinder 4 - signal plausibility failure 
- p1135-96 upstream lambda heater - component internal failure 
- p1141-1b downstream lambda heater - circuit resistance above threshold 
- p1172-21 multiplicative adaptation correction of lambda control - signal amplitude below minimum 
- p1172-22 multiplicative adaptation correction of lambda control - signal amplitude above maximum 
- p1173-21 additive adaptation correction of lambda control - signal amplitude below minimum 
- p1173-22 additive adaptation correction of lambda control - signal amplitude above maximum 
- p1302-55 transmission type recognition - not configured 
- p1310-29 first start power limitation - signal invalid 
- p1325-49 knock sensor - internal electronic failure 
- p1337-62 engine torque comparison - signal compare failure 
- p1513-02 internal control module auto restart request without permission by level 2 - general signal failure 
- p1543-62 plausibility monitoring between two engine oil pressure switch (inverted mounting) - signal compare 
- p1607-21 upstream lambda probe circuit control - signal amplitude below minimum pdf 
- p1607-28 upstream lambda probe circuit control - signal bias level out of range-zero adjustment failure 
- p1607-42 upstream lambda probe circuit control - general memory failure 
- p1692-62 safety fuel cut off - signal compare failure 
- p1696-61 fuel mass ignition angle ad converter - signal calculation failure 
- p1696-62 fuel mass ignition angle ad converter - signal compare failure 
- p1697-55 variant coding - not configured 
- p2097-16 upstream lambda probe - circuit voltage below threshold 
- p2097-17 upstream lambda probe - circuit voltage above threshold 
- p2100-4b throttle valve actuator command - over temperature 
- p2100-13 throttle valve actuator command - circuit open 
- p2100-19 throttle valve actuator command - circuit current above threshold 
- p2100-86 throttle valve actuator command - signal invalid 
- p2101-21 motorized throttle actuator - signal rate of change below threshold 
- p2101-62 motorized throttle actuator - signal compare failure 
- p2135-62 accelerator pedal potentiometer congruence - signal compare failure 
- p2226-11 atmospheric air pressure sensor - circuit short to ground 
- p2226-12 atmospheric air pressure sensor - circuit short to battery 
- p2226-29 atmospheric air pressure sensor - signal invalid 
- p2227-21 atmospherical pressure at key on (functional test) - signal plausibility failure 
- p2227-22 atmospherical pressure at key on (functional test) - signal compare failure 
- p2237-13 lambda probe sensor (pump cell) - circuit open 
- p2243-13 lambda probe sensor (pump cell) - circuit open 
- p2279-62 intake manifold leakage - signal compare failure 
- p2291-68 injector control pressure - event information 
- p2292-21 injector control pressure - circuit short to ground 
- p2292-22 injector control pressure - signal amplitude above maximum 
- p2293-21 fuel pressure regulator 2 - circuit short to ground 
- p2293-22 fuel pressure regulator 2 - circuit short to battery 
- p2299-62 brake and accelerator pedal coherence - signal compare failure 
- p2414-64 upstream lambda probe plausibility - signal plausibility failure 
- p2610-68 engine control module (ecm) time off - event information 
- p3053-21 intake manifold pressure sensor (functional test) - signal amplitude above maximum 
- p3054-22 intake manifold pressure sensor (functional test) - signal amplitude below minimum 
- p3057-26 intake manifold pressure sensor (functional test) - signal rate of change above threshold 
- p3058-27 intake manifold pressure sensor (functional test) - signal rate of change below threshold 
- p3059-23 intake manifold pressure sensor (functional test) - signal stuck low 
- p3059-24 intake manifold pressure sensor (functional test) - signal stuck high 
- u0001-87 engine control module (ecm) can transmission - missing message 
- u0001-88 engine control module (ecm) can transmission - bus off 
- u0405-81 invalid data received from cruise control module - invalid serial data received 
- u0405-83 invalid data received from cruise control module - value of signal protection calculation incorrect 
- u0405-86 invalid data received from cruise control module - signal invalid 
- u0422-68 fire prevention system status from body control module - eevent information 
- u0426-51 immobilizer - not programmed 
- u0426-62 immobilizer - signal compare failure 
- u0426-63 immobilizer - circuit component protection timeout 
- u0426-68 immobilizer - event information 
- u0427-68 fire prevention system status from bcm - event information 
- u1426-63 immobilizer - circuit-component protection time-out 
- u1700-87 body control module (bcm) can transmission - missing message 
- u1700-92 body control module (bcm) can transmission - performance or incorrect operation 
- u1706-87 brake system module (bsm) can trasmission - missing message 
- u1706-92 brake system module (bsm) can trasmission - performance or incorrect operation 
- u1711-87 dual clutch transmission module (dctm) can transmission - missing message 
- u1712-86 steering angle sensor (sas) can transmission - missing message 
- u1900-83 body control module (bcm) can transmission - value of signal protection calculation incorrect 
- u1902-82 brake system module (bsm) can trasmission - alive-sequence counter incorrect-not updated 
- u1902-83 brake system module (bsm) can trasmission - value of signal protection calculation incorrect 
- u3442-83 dual clutch transmission module (dctm) can transmission - value of signal protection calculation incorrect 
- u3443-68 mil request from transmissio control module (tcm) - event information 
- 05 - GEARBOX UNIT 
- 06 - PANELS AND FRAME 
- 07 - STEERING 
- 08 - SUSPENSION AND WHEELS 
03 - PROCEDURES 
- 00 - AUXILIARY UNITS 
- 0010t84 air conditioning system refrigerant - dehydrating and repressurizing 
- 5010b24 under-facia air ducts - r.r. 
- 5010b30 air duct to windscreen - r.r 
- 5010b34 air duct to side vents - r.r 
- 5040a20 air conditioning compressor - r.r. includes checking fluid 
- 5040a40 air conditioning condenser - r.r 
- 5040b20 air conditioning linear pressure transducer 
- 5040b30 expansion valve (orifice tube) - r+r 
- 5040c10 air conditioning casing - r.r 
- 5040c30 air conditioning fan - r.r. 
- 5040c50 air conditioning heater radiator - r.r. 
- 5040c54 air conditioning heater radiator - rempved 
- 5040c66 air conditioning evaporator - r+removed 
- 5040d10 air conditioner controls support 
- 5040d21 air conditioner control cover - r.r 
- 5040d28 climate control symbol light bulb 
- 5050a windscreen and headlamp washer reservoir 
- 01 - AXLE 
- 2710a10 driveshaft complete with joints 
- 2710a14 right driveshaft with joints and intermediate 
- 2710a32 intermediate driveshaft bearing support 
- 2710a35 intermediate driveshaft bearing support 
- 02 - BRAKES 
- 3310a30 front brake caliper (one 
- 3310a48 front brake disc (one 
- 3310a60 front brake pads - replace 
- 3310b34 rear brake calipers - r + r - includes handbrake 
- 3310b48 rear brake disc (one) 
- 3310b57 rear brake caliper bracket (one 
- 3310b62 rear brake pads - replace 
- 3330b pedal unit 
- 3330b05 complete pedal assembly 
- 3330c10 master cylinder (pump) 
- 3330d10 brake servo - r+r - includes separation 
- 3330d30 vacuum unit - r.r. 
- 3340a10 hydraulic abs control unit 
- 3340a12 abs hydraulic and electronic control unit 
- 3340a30 rpm sensor (one) for one front wheel 
- 3340a34 left or right rear wheel rpm sensor 
- 03 - CLUTCH UNIT 
- 1810 clutch mechanisms 
- 1820b28 even gear hydraulic actuator for dual clutch 
- 1820b29 odd gear hydraulic actuator for dual clutch 
- 04 - DTC FAULTS 
- bcm6 body control module delphi 
- bsm5 brake system module bosch 9 
- dctm1 dual clutch transmission module marelli cfc8tdw 
- ecm18 engine control module 1.8 gdi tb (med17.3.3) 
- ipc6 instrument panel cluster (marelli) 
- pam3 parking aid module (bosch) 
- sdm1 sensing diagnostic module continental airbag 
- tpm5 tyre pressure module schrader 
- 05 - ELECTRICAL EQUIPMENT 
- 00 precautions 
- 5505a15 main body computer 
- 5505a35 main body computer 
- 5505a70 front door cable loom 
- 5505a79 cavo di massa vettura - s.r 
- 5505c30 built-in wiring under dashboard - 
- 5505c31 built-in wiring under dashboard 
- 5505c40 integrated passenger compartment wiring 
- 5505c41 passenger compartment wiring - r. 
- 5510c10 ignition coils - r+r 
- 5510c26 engine rpm sensor - r+r 
- 5510c46 flywheel side detonation sensor 
- 5510c48 timing side detonation sensor 
- 5510d spark plugs and leads 
- 5520a10 ignition switch assembly - r+r 
- 5520a14 ignition key lock barrel - r+r 
- 5520b10 starter motor - r.r. 
- 5520b14 starter motor - dismantle and rebuild at bench 
- 5530a10 alternator - r.r. 
- 5530a24 alternator voltage regulator - r. 
- 5530a30 alternator pulley or fan - r+ 
- 5530b10 battery - r+r 
- 5540b07 left front headlamp 
- 5540b08 right front headlamp - r.r. 
- 5540b24 main beam bulb (one) for one headlamp 
- 5540b92 daytime running light (drl) bulb 
- 5540e10 rear fog lamp (one 
- 5540e14 bulb (one) for one rear fog lamp 
- 5560b analogue control panel 
- 5570t20 radio aerial amplifier - r r 
- 06 - ENGINE 
- 00-general features - quick connectors 
- 1004b power unit assembly 
- 1004d10 power unit (manual gearbox), removed 
- 1004d40 engine - position on stand 
- 1004e10 engine, removed - remove cylinder head(s) and oil sump 
- 1004e20 engine - dismantling and reassembly following op.1004e10 
- 1032b10 toothed timing belt - r.r 
- 1056b28 switch on brake pedal - r.r 
- 1056f09 hot film air flow meter - r.r 
- 1056f41 air pressure sensor - r.r 
- 1056f50 coolant temperature sensor - r.r 
- 1056f51 cam angle sensor - r.r. 
- 1056f53 variable valve timing electromagnets in intake 
- 1056f54 fuel pressure sensor - r.r 
- 1056f57 intake air pressure-temp sensor 
- 1056f60 tubo collettore combustibile unico 
- 1056f68 injector set - r.r 
- 1056f72 pressure pump - r.r 
- 1056f76 high pressure pipe from pressure pump 
- 1056f82 control unit (one) for injection ignition 
- 1056f87 supporto centralina dell''impianto iniezione 
- 1056f94 system cable loom on engine - r.r 
- 1064a27 turbocharger unit and exhaust manifold 
- 1064b44 waste gate valve activation solenoid 
- 1092a10 service pulley on crankshaft - r.r 
- 1092g10 auxiliary components single drive belt - r.r 
- 07 - 1.8 TURBO EURO 6 ENGINE 
- 1056f09 hot film air flow meter - r.r 
- 1056f17 throttle body with dvl - r.r. 
- 1056f41 air pressure sensor - r.r. 
- 1056f51 cam angle sensor - r.r. 
- 1056f54 fuel pressure sensor - r.r. 
- 1056f70 injector (one) r.r. with fuel manifold pipe removed 
- 1056f72 pressure pump - r.r. 
- 1056f82 control unit (one) for injection ignition system - r.r. 
- 1064b44 waste gate valve activation solenoid valve - r.r. 
- 1068a20 accelerator pedal with built-in potentiometer - r.r 
- 1072b50 air chamber - r.r. 
- 1080b94 front lambda sensor to with catalytic converter - r.r 
- 1080b95 rear lambda sensor to catalytic converter - r.r 
- 1080e20 enablement solenoid for flow of fuel vapour to inlet - r+r 
- 1088c40 thermostat- r + r 
- 2128e01 electronic control unit (tcu) - r.r. 
- 2128e01 electronic control unit (tcu) - r.r 
- 5040b20 air conditioning linear pressure transducer - r.r. 
- 5040bc check on climate control 
- 5505a35 main body computer-junction unit - r.r. 
- 5510c26 engine rpm sensor - r+r 
- 5530aa check alternator terminal d+ 
- e1050 can connection lines 
- e5010 starting and recharing 
- e5020 engine cooling 
- e5030 petrol engines electronic management 
- e5060 cruise control 
- e6021 compressor engagement 
- e7010 code 
- e7023 esp 
- k120 linear sensor for fans 
- 08 - GEARBOX UNIT 
- 2127 electro-hydraulic selection 
- 2128a04 gear selection lever on steering wheel 
- 2128c04 power unit - r.r 
- 2128c05 power unit engine - r.r 
- 2128c13 cover for gear selector spring 
- 2128c15 odd gear clutch release actuator 
- 2128e01 electronic control unit (tcu) - 
- 2128e02 electronic control unit mounting 
- 2128e04 pressure sensor of the electrohydraulic unit 
- 2128e05 pressure sensor for even gear clutch control 
- 2128e06 gear selector position sensor 
- 2128e07 current adjustment control unit for electric 
- 2128e09 electrohydraulic unit sensor wiring 
- 2128e10 electrohydraulic unit solenoid valve wiring 
- 2130a automatic transmission assembly 
- 2130a automatic transmission assembly 2 
- 09 - MAINTENANCE 
- 0010m01 100,000km service 
- 0010m20 120,000km service 
- 0010r30 vehicle positioning on the lift 
- 0010t10 change engine oil 
- 0010t20 engine coolant - change 
- 0010t31 dual clutch transmission hydraulic system fluid 
- 0010t32 dual clutch transmission hydraulic system - bleed air 
- 0010t40 change manual gearbox oil 
- 0010t62 brake and-or clutch fluid - replace 
- 0010t65 hydraulic brake system - bleed air 
- 0010t84 air conditioning system refrigerant - dehydrating 
- 1084b30 engine oil filter - r.r 
- 7055b54 protection-guard under engine -r.r 
- 7210e21 bonnet - r.r. 
- 10 - STEERING 
- 4110a10 steering wheel - r+r 
- 4110a22 steering wheel position adjustment 
- 4110a30 support with steering control shafts 
- 4110b10 steering links - r+r on vehicle - check toe-in 
- 4120a10 steering box - r+r - check wheel toe-i 
- 4120a30 left or right steering box boot (one 
- 5580c18 air bag module - r+r 
- 11 - SUSPENSION AND WHEELS 
- 4410a10 front suspension spring-damper unit (one 
- 4410b44 front suspension lower track control 
- 4420a rear dampers and springs 
- 4420b rear suspension track control arms 
- 4420c rear suspension stabilizer bar 
- 4450a front wheel geometry 
- 4450a40 rear wheel geometry 
- 4450b90 tyre inflation pressure sensor 
- 4450b91 tpms system control unit 
- m047 tyre inflation pressure control unit (passenger compartment