Acura RSX DC5 (2002-2006) View larger

Acura RSX DC5 Service Manual

English Service Manual (3515 pages), to vehicles Acura RSX (2002-2006).

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LANGUAGE: English
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PAGES: 3515
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ACURA RSX (2002-2006) - WORKSHOP, SERVICE, REPAIR MANUAL

- English Service Manual, to vehicles Acura RSX (2002-2006).
 

CONTENTS:



01- INTRODUCTION

- 0-02 introduction
- 0-03 supplemental restraint system (srs)

02- GENERAL INFO


- 01-01 General Information
- 01-02 Chassis and Paint Codes 2002 Model
- 01-03 Chassis and Paint Codes 2003 Model
- 01-04 Chassis and Paint Codes 2004 Model
- 01-05 Chassis and Paint Codes 2005 Model
- 01-06 Chassis and Paint Codes 2006 Model
- 01-07 Identification Number Locations
- 01-08 Danger-Warning-Caution Label Locations
- 01-09 Under-hood Emission Control Label
- 01-10 Lift and Support Points
- 01-11 Towing
- 01-12 Parts Marking

03- SPECIFICATIONS

- 01- Standards and Service Limits
- 02-02 Engine Electrical
- 02-03 Cylinder Head, Engine Assembly
- 02-05 Engine Block
- 02-08 Engine Lubrication, Cooling
- 02-09 Fuel and Emissions, Clutch
- 02-10 Manual Transmission and M-T Differential (5-speed)
- 02-12 Manual Transmission and M-T Differential (6-speed)
- 02-14 Automatic Transmission and A-T Differential
- 02-20 Steering, Suspension
- 02-21 Brakes, Air Conditioning
- 02- Design Specifications
- 02-22 dimensions, weight (u.s.a.), weight (canada), engine, starter
- 02-23 clutch, 5-speed manual transmission, 6-speed manual transmission, automatic transmission, steering
- 02-24 suspension, tires(u.s.a.), tires (canada), wheel alignement, brakes
- 02-25 air conditioning, electrical ratings
- 03- Body Specifications
- 02-26 Illustration

04- MAINTENANCE

- 03-01 Maintenance
- 03-02 Lubricants and Fluids
- Maintenance Schedule For 2002-2003 Models
- 03-04 Listed by Distance-Time for Normal Conditions 2002-2003 Models
- 03-07 Listed by Distance-Time for Severe Conditions 2002-2003 Models
- Maintenance Schedule For 2004-2006 Models
- 03-10 Listed by Distance-Time for Normal Conditions 2004-2006 Models
- 03-13 Listed by Distance-Time for Severe Conditions 2004-2006 Models

05- ENGINE ELECTRICAL

- 04-01 Engine Electrical Index
- 01- Engine Electrical
- 04-02 Special Tools
- 02- Starting System
- 04-03 Component Location Index
- 04-04 Symptom Troubleshooting Index
- 04-05 Circuit Diagram
- 04-06 Starter Circuit Troubleshooting
- 04-08 Clutch Interlock Switch Test
- 04-08 Starter Solenoid Test
- 04-09 Starter Performance Test
- 04-11 Starter Removal and Installation
- 04-14 Starter Overhaul
- 03- Ignition System
- 04-22 Component Location Index
- 04-23 Circuit Diagram
- 04-25 Ignition Timing Inspection
- 04-26 Ignition Coil Relay Circuit Troubleshooting
- 04-28 Spark Plug Inspection
- 04- Charging System
- 04-29 Component Location Index
- 04-30 Symptom Troubleshooting Index
- 04-31 Circuit Diagram
- 04-32 Charging System Indicator Circuit Troubleshooting
- 04-39 Alternator and Regulator Circuit Troubleshooting
- 04-40 Alternator Control Circuit Troubleshooting
- 04-43 Drive Belt Inspection, Drive Belt Replacement
- 04-44 Drive Belt Auto-tensioner Inspection
- 04-45 Drive Belt Auto-tensioner Replacement
- 04-46 Alternator Removal and Installation
- 04-48 Alternator Overhaul
- 04-53 Exploded View - K20A2, K20Z1 Engines
- 05- Cruise Control
- 04-59 Component Location Index
- 04-60 Symptom Troubleshooting Index
- 04-62 Circuit Diagram
- 04-63 Cruise Control Communication Circuit Troubleshooting
- 04-64 Cruise Control Unit Input Test
- 04-67 Cruise Control Main Switch Test-Replacement
- 04-68 Cruise Control Set-decel, Resume-accel, Cancel Switch Test-Replacement, Cruise Control Actuator Test
- 04-69 Cruise Control Actuator-Cable Replacement
- 04-71 Cruise Control Actuator Cable Adjustment, Clutch Pedal Position Switch Test

06- ENGINE MECHANICAL

- 01- Engine Assembly
- 05-01 Engine Assembly Index
- 05-02 Engine Removal
- 05-11 Engine Installation
- 02- Cylinder Head
- 06-01 Cylinder Head
- 06-02 Special Tools
- 06-03 Component Location Index
- 06-06 Engine Compression Inspection
- 06-07 VTEC Rocker Arm Test
- 06-10 VTC Actuator Inspection
- 06-11 Valve Clearance Adjustment
- 06-13 Crankshaft Pulley Removal and Installation
- 06-14 Cam Chain Removal
- 06-17 Cam Chain Installation
- 06-22 Auto-tensioner Removal-Installation
- 06-24 Chain Case Oil Seal Installation
- 06-25 Cam Chain Inspection
- 06-27 CKP Pulse Plate Replacement
- 06-28 Cylinder Head Cover Removal
- 06-29 Cylinder Head Cover Installation
- 06-31 Cylinder Head Removal
- 06-32 CMP Pulse Plate A Replacement
- 06-33 CMP Pulse Plate B Replacement, VTC Actuator, Exhaust Camshaft Sprocket Removal and Installation
- 06-34 Cylinder Head Inspection for Warpage
- 06-35 Rocker Arm Assembly Removal
- 06-36 Rocker Arm and Shaft Disassembly-Reassembly
- 06-39 Rocker Arm and Shaft Inspection
- 06-40 Camshaft Inspection
- 06-43 Valve, Spring, and Valve Seal Removal
- 06-44 Valve Inspection, Valve Stem-to-Guide Clearance Inspection
- 06-45 Valve Guide Replacement
- 06-47 Valve Seat Reconditioning
- 06-49 Valve, Spring, and Valve Seal Installation
- 06-50 Rocker Arm Assembly Installation
- 06-51 Cylinder Head Installation
- 03- Engine Block
- 07-01 Engine Block Index
- 07-02 Special Tools
- 07-03 Component Location Index
- 07-05 Connecting Rod and Crankshaft End Play Inspection
- 07-06 Crankshaft Main Bearing Replacement
- 07-08 Connecting Rod Bearing Replacement
- 07-11 Oil Pan Removal
- 07-13 Crankshaft and Piston Removal
- 07-15 Crankshaft Inspection
- 07-16 Block and Piston Inspection
- 07-18 Cylinder Bore Honing
- 07-19 Piston, Pin, and Connecting Rod Replacement
- 07-22 Piston Ring Replacement
- 07-24 Piston Installation
- 07-25 Connecting Rod Bolt Inspection
- 07-26 Crankshaft Installation
- 07-29 Oil Pan Installation
- 07-32 Transmission End Crankshaft Oil Seal Installation - In Car
- 04- Engine Lubrication
- 08-01 Engine Lubrication Index
- 08-02 Special Tools
- 08-03 Component Location Index
- 08-05 Symptom Troubleshooting Index
- 08-06 Oil Pressure Switch Test, Oil Pressure Switch Replacement
- 08-07 Oil Pressure Test
- 08-08 Engine Oil Replacement
- 08-09 Engine Oil Filter Replacement
- 08-10 Oil Filter Feed Pipe Replacement, Oil Cooler Replacement
- 08-11 Oil Jet Inspection
- 08-12 Oil Pump Overhaul
- 05- Intake Manifold and Exhaust System
- 09-01 Intake Manifold and Exhaust System Index
- 09-02 Intake Manifold Removal and Installation K20A3
- 09-08 Intake Manifold Removal and Installation K20A2, K20Z1
- 09-14 Exhaust Manifold Removal and Installation
- 09-15 Exhaust Pipe and Muffler Replacement
- 09-16 Flexible Joint Gasket Replacement

07- ENGINE COOLING

- 10-01 Engine Cooling Index
- 01- Cooling System
- 10-02 Component Location Index
- 10-03 Radiator Cap Test, Radiator Test
- 10-04 Fan Motor Test, Thermostat Test
- 10-05 Water Pump Inspection, Water Pump Replacement
- 10-06 Coolant Check, Coolant Replacement
- 10-08 Thermostat Replacement
- 10-09 Water Passage Replacement
- 10-11 Water Outlet Replacement
- 10-12 Radiator and Fan Replacement
- 02- Fan Controls
- 10-13 Component Location Index
- 10-14 Symptom Troubleshooting Index
- 10-15 Circuit Diagram
- 10-16 Radiator Fan Circuit Troubleshooting
- 10-18 Radiator Fan Switch Circuit Troubleshooting (Open), Radiator Fan Switch Circuit Troubleshooting (Short)
- 10-19 Radiator Fan Switch Test, Radiator Fan Switch Replacement

08- FUEL AND EMISSIONS

- 01- Fuel and Emissions Systems
- 11-001 Fuel and Emissions Index
- 11-002 Special Tools
- 11-003 General Troubleshooting Information
- 11-009 DTC Troubleshooting Index
- 11-016 Symptom Troubleshooting Index
- 11-020 System Description
- 11-090 How to Set Readiness Codes
- 02- PGM-FI System
- 11-094 Component Location Index
- 11-098 DTC Troubleshooting
- 11-248 MIL Circuit Troubleshooting
- 11-273 DLC Circuit Troubleshooting
- 11-277 Injector Replacement
- 11-279 A-F Sensor Replacement, Secondary HO2S Replacement
- 11-280 CKP Sensor Replacement, ECT Sensor Replacement
- 11-281 CMP Sensor B Replacement, IAT Sensor Replacement
- 11-282 Knock Sensor Replacement
- 11-283 Output Shaft (Countershaft) Speed Sensor Replacement
- 11-284 ECM-PCM Replacement
- 03- VTEC-VTC
- 11-285 Component Location Index
- 11-286 DTC Troubleshooting
- 11-321 VTC Oil Control Solenoid Valve Removal-Test-Installation
- 11-323 CMP Sensor A Replacement, Rocker Arm Oil Control Solenoid(VTEC Solenoid Valve) Inspection
- 11-324 Rocker Arm Oil Control Solenoid(VTEC Solenoid Valve) Assembly Removal-Installation, Oil Pressure Switch(VTEC Oil Pressure Switch) Removal-Installation
- 04- Idle Control System
- 11-325 Component Location Index
- 11-326 DTC Troubleshooting
- 11-337 A-C Signal Circuit Troubleshooting
- 11-339 Alternator FR Signal Circuit Troubleshooting
- 11-342 PSP Switch Signal Circuit Troubleshooting
- 11-346 Brake Pedal Position Switch Signal Circuit Troubleshooting
- 11-348 Idle Speed Inspection
- 11-349 ECM-PCM Idle Learn Procedure
- 05- Fuel Supply System
- 11-350 Component Location Index
- 11-353 Fuel Pump Circuit Troubleshooting
- 11-360 Fuel Pressure Relieving
- 11-363 Fuel Pressure Test
- 11-364 Fuel Tank Draining
- 11-365 Fuel Line Inspection
- 11-368 Fuel Line-Quick-Connect Fitting Precautions
- 11-369 Fuel Line-Quick-Connect Fitting Removal
- 11-370 Fuel Line-Quick-Connect Fitting Installation
- 11-373 Fuel Pressure Regulator Replacement
- 11-374 Fuel Filter Replacement
- 11-375 Fuel Pump-Fuel Gauge Sending Unit Replacement
- 11-377 Fuel Tank Replacement
- 11-379 Fuel Gauge Sending Unit Test
- 11-382 Low Fuel Indicator Test
- 06- Intake Air System
- 11-383 Component Location Index
- 11-384 DTC Troubleshooting
- 11-403 Throttle Body Test, Throttle Body Cleaning
- 11-404 Throttle Position Sensor Signal Inspection
- 11-405 Intake Air Bypass Control Thermal Valve Test
- 11-406 Intake Air Bypass Control Thermal Valve Replacement
- 11-407 Air Cleaner Removal-Installation, Air Cleaner Element Inspection-Replacement
- 11-408 Throttle Cable Adjustment
- 11-409 Throttle Cable Removal-Installation
- 11-410 Throttle Body Removal-Installation
- 11-412 Throttle Body Disassembly-Reassembly
- 11-413 IMT (IMRC) Valve Position Sensor Replacement, IMT (IMRC) Valve Replacement
- 07- Catalytic Converter System
- 11-414 DTC Troubleshooting
- 08- PCV System
- 11-417 DTC Troubleshooting
- 11-419 PCV Valve Inspection, PCV Valve Replacement
- 09- EVAP System
- 11-420 Component Location Index
- 11-422 DTC Troubleshooting
- 11-468 EVAP Two Way Valve Test
- 11-469 Fuel Tank Vapor Control Valve Test
- 11-471 Fuel Tank Vapor Control Valve Replacement
- 11-472 EVAP Canister Replacement
- 11-473 FTP Sensor Replacement
- 11-474 EVAP Canister Vent Shut Valve Replacement

09- TRANSAXLE

- 12-00 Transaxle Index
- 12-01 Clutch Index
- 01- Clutch
- 12-02 Special Tools
- 12-03 Component Location Index
- 12-04 System Description
- 12-06 Clutch Pedal, Clutch Pedal Position Switch, and Clutch Interlock Switch Adjustment
- 12-07 Clutch Master Cylinder Replacement
- 12-09 Slave Cylinder Replacement
- 12-12 Clutch Replacement
- 02- Manual Transmission
- 13-01 Manual Transmission Index
- 13-02 Special Tools
- 13-03 General Troubleshooting Information
- 13-04 Transmission Fluid Inspection and Replacement, Back-up Light Switch Test
- 13-05 Transmission Removal
- 13-12 Transmission Installation
- 13-19 Transmission Disassembly
- 13-30 Reverse Shift Fork Clearance Inspection
- 13-31 Change Lever Clearance Inspection
- 13-32 Change Lever Assembly Disassembly-Reassembly
- 13-34 Shift Fork Clearance Inspection
- 13-35 Shift Fork Disassembly-Reassembly
- 13-37 Mainshaft Assembly Clearance Inspection
- 13-42 Mainshaft Disassembly
- 13-43 Mainshaft Inspection
- 13-44 Mainshaft Reassembly
- 13-52 Countershaft Assembly Clearance Inspection
- 13-54 Countershaft Disassembly
- 13-55 Countershaft Inspection
- 13-56 Countershaft Reassembly
- 13-62 Synchro Sleeve and Hub Inspection and Reassembly
- 13-63 Synchro Ring and Gear Inspection
- 13-64 Mainshaft Bearing and Oil Seal Replacement
- 13-65 Countershaft Bearing Replacement
- 13-66 Mainshaft Thrust Clearance Adjustement
- 13-69 Transmission Reassembly
- 13-74 Gearshift Mechanism Replacement
- 03- Reverse Lockout System
- 13-75 Component Location Index
- 13-76 System Description
- 13-77 Circuit Diagram
- 13-78 Circuit Troubleshooting
- 13-80 Reverse Lockout Solenoid Test, Reverse Lockout Solenoid
- 04- M-T Differential
- 13-82 Component Location Index
- 13-84 Backlash Inspection, Differential Carrier, Final Driven Gear Replacement
- 13-85 Carrier Bearing Replacement
- 13-86 Oil Seal Replacement
- 13-87 Differential Thrust Clearance Adjustment
- 05- Automatic Transmission
- 14-001 Automatic Transmission Index
- 14-002 Special Tools
- 14-003 General Troubleshooting Information 2002-2004
- 14-008 General Troubleshooting Information 2005-2006
- 14-013 DTC Troubleshooting Index 2002-2004
- 14-014 DTC Troubleshooting Index 2005-2006
- 14-017 Symptom Troubleshooting Index
- 14-028 System Description 2002-2004
- 14-088 DTC Troubleshooting
- 14-139 System Description 2005-2006
- 14-251 Road Test
- 14-253 Stall Speed Test
- 14-254 Pressure Test
- 14-258 Shift Solenoid Valve Test
- 14-260 Shift Solenoid Valve Replacement
- 14-262 A-T Clutch Pressure Control Solenoid Valve A Test
- 14-263 A-T Clutch Pressure Control Solenoid Valve A Replacement
- 14-264 A-T Clutch Pressure Control Solenoid Valve B and C Test
- 14-265 A-T Clutch Pressure Control Solenoid Valve B and C Replacement
- 14-266 Input Shaft (Mainshaft) and Output Shaft (Countershaft) Speed Sensor Replacement
- 14-267 2nd and 3rd Clutch Transmission Fluid Pressure Switch Replacement
- 14-268 ATF Temperature Sensor Test-Replacement
- 14-270 Transmission Gear Selection Switch Replacement, Transmission Gear Selection Switch Test
- 14-271 ATF Level Check
- 14-272 ATF Replacement
- 14-273 Transmission Removal
- 14-281 Drive Plate Removal and Installation
- 14-282 Transmission Installation
- 14-291 ATF Cooler Cleaning
- 14-293 ATF Cooler Hose Replacement
- 14-294 Shift Lever Removal
- 14-295 Shift Lever Installation
- 14-296 Shift Lever Disassembly-Reassembly
- 14-297 Shift Cable Replacement
- 14-299 Shift Cable Adjustment
- 06- A-T Gear Position Indicator
- 14-301 Component Location Index
- 14-302 Circuit Diagram 2002-2004
- 14-303 Circuit Diagram 2005-2006
- 14-304 Indicator Input Test 2002-2004
- 14-305 Indicator Input Test 2005-2006
- 14-306 Transmission Range Switch Test
- 14-308 Transmission Range Switch Replacement
- 07- A-T Interlock System
- 14-310 Component Location Index
- 14-311 Circuit Diagram 2002-2004
- 14-312 Circuit Diagram 2005-2006
- 14-313 Shift Lock System Circuit Troubleshooting 2002-2004
- 14-317 Shift Lock System Circuit Troubleshooting 2005-2006
- 14-321 Reverse Lock System Circuit Troubleshooting
- 14-323 Key Interlock System Circuit Troubleshooting 2002-2004
- 14-325 Key Interlock System Circuit Troubleshooting 2005-2006
- 14-328 Key Interlock Solenoid Test 2002-2004, Shift Lock Solenoid Test
- 14-329 Shift Lock Solenoid Replacement, Park Pin Switch Test
- 14-330 Park Pin Switch Replacement
- 08- Transmission End Cover
- 14-331 End Cover Removal
- 14-334 Park Lever Stop Inspection and Adjustment
- 14-335 Idler Gear Shaft Bearing Replacement, Selector Control Shaft Oil Seal Replacement
- 14-336 Selector Control Shaft Bearing Replacement, ATF Feed Pipe Replacement
- 09- Transmission Housing
- 14-337 Housing and Shaft Assembly Removal
- 14-340 Bearing Removal
- 14-341 Bearing Installation
- 14-342 Reverse Idler Gear Removal and Installation
- 10- Valve Body
- 14-343 Valve Body and ATF Strainer Removal
- 14-345 Valve Body Repair
- 14-346 Valve Body Valve Installation
- 14-347 Main Valve Body Disassembly, Inspection, and Reassembly
- 14-348 ATF Pump Inspection
- 14-349 Regulator Valve Body Disassembly, Inspection, and Reassembly
- 14-350 Servo Body Disassembly, Inspection, and Reassembly
- 14-351 Shift Solenoid Valve Installation
- 11- Torque Converter Housing
- 14-352 Mainshaft Bearing and Oil Seal Replacement
- 14-353 Countershaft Bearing Replacement
- 14-354 Secondary Shaft Bearing Replacement
- 14-355 Selector Control Shaft Oil Seal Replacement
- 12- Shafts and Clutches
- 14-356 Mainshaft Disassembly, Inspection, and Reassembly
- 14-357 Mainshaft 5th Gear Clearance Inspection
- 14-359 Countershaft Disassembly, Inspection, and Reassembly
- 14-360 Countershaft Reverse Selector Hub, 4th Gear Collar, and 3rd Gear Removal
- 14-361 Countershaft 3rd Gear, 4th Gear Collar, and Reverse Selector Hub Installation
- 14-363 Countershaft Reverse Selector Hub and 3rd Gear Removal
- 14-364 Countershaft 3rd Gear and Reverse Selector Hub Installation
- 14-365 Secondary Shaft Disassembly, Inspection, and Reassembly
- 14-366 Secondary Shaft Ball Bearing, Idler Gear Removal and Installation
- 14-367 Secondary Shaft 2nd Gear Clearance Inspection
- 14-369 Secondary Shaft 1st Gear Clearance Inspection
- 14-371 Idler Gear Shaft Removal and Installation
- 14-372 Idler Gear-Idler Gear Shaft Replacement
- 14-373 Clutch Disassembly
- 14-377 Clutch Inspection
- 14-378 Clutch Waved-plate Phase Difference Inspection
- 14-379 Clutch Clearance Inspection
- 14-382 Clutch Reassembly
- 13- Valve Body - Valve Bodies and ATF Strainer Installation
- 14-387 Valve Body and ATF Strainer Installation
- 14- Transmission End Cover - End Cover Installation
- 14-394 End Cover Installation
- 15- A-T Differential
- 14-400 Component Location Index, Backlash Inspection
- 14-401 Carrier Bearing Replacement, Differential Carrier, Final Driven Gear Replacement
- 14-402 Oil Seal Replacement
- 14-403 Carrier Bearing Outer Race Replacement
- 14-405 Carrier Bearing Preload Inspection
- 16- Drivline-Axle
- 16-01 Driveline-Axle Index
- 16-02 Special Tools
- 16-03 Component Location Index
- 16-04 Driveshaft Inspection, Driveshaft Removal
- 16-06 Driveshaft Disassembly
- 16-10 Driveshaft Reassembly
- 16-17 Driveshaft Installation
- 16-19 Intermediate Shaft Removal
- 16-20 Intermediate Shaft Disassembly
- 16-22 Intermediate Shaft Reassembly
- 16-24 Intermediate Shaft Installation

10- STEERING

- 17-001 Power Steering Index
- 17-002 Special Tools
- 17-003 Component Location Index
- 17-004 Symptom Troubleshooting Index
- 17-006 Symptom Troubleshooting
- 17-007 SteeringWheel Rotational Play Check, Power Assist Check
- 17-008 Steering Linkage and Gearbox Inspection
- 17-009 Pump Pressure Test with T-N 07406-0010001
- 17-010 Pump Pressure Test with T-N 07406-001000A
- 17-011 Fluid Leakage Inspection
- 17-012 Fluid Replacement
- 17-013 Power Steering Hose, Line, and Pressure Switch Replacement
- 17-014 Pump Replacement
- 17-015 Pump Overhaul
- 17-022 SteeringWheel Removal
- 17-023 SteeringWheel Disassembly-Reassembly
- 17-024 SteeringWheel Installation
- 17-025 Steering Column Removal and Installation
- 17-027 Steering Column Tilt Operation Check
- 17-028 Steering Column-Tilt Lever Inspection-Adjustment
- 17-029 Steering Lock Replacement
- 17-030 Rack Guide Adjustment
- 17-032 Steering Gearbox Removal
- 17-036 Steering Gearbox Overhaul
- 17-054 Steering Gearbox Installation
- 17-058 Tie-rod Ball Joint Boot Replacement
- 17-059 Gearbox Mount Cushion Replacement

11- SUSPENSION

- 18-001 Suspension Index
- 01- Front and Rear Suspension
- 18-002 Special Tools
- 18-003 Component Location Index
- 18-004 Wheel Alignment
- 18-008 Wheel Bearing End Play Inspection
- 18-009 Wheel Runout Inspection
- 18-010 Ball Joint Removal
- 02- Front Suspension
- 18-011 Knuckle-Hub-Wheel Bearing Replacement
- 18-016 Ball Joint Boot Replacement

- 18-017 Stabilizer Bar Replacement
- 18-018 Stabilizer Link Removal-Installation
- 18-019 Lower Arm Removal-Installation
- 18-020 Damper-Spring Replacement
- 03- Rear Suspension
- 18-024 Hub Bearing Unit Replacement
- 18-026 Knuckle Replacement
- 18-028 Stabilizer Bar Replacement
- 18-029 Stabilizer Link Removal-Installation
- 18-030 Upper Arm Removal-Installation
- 18-031 Trailing Arm Removal-Installation
- 18-032 Damper-Spring Replacement

12- BRAKES

- 19-001 Conventional Brake Components Index
- 19-029 ABS (Anti-lock Brake System) Components Index
- 01- Conventional Brake Components
- 19-002 Special Tools
- 19-003 Component Location Index
- 19-004 Brake System Inspection and Test
- 19-005 Symptom Troubleshooting
- 19-006 Brake Pedal and Brake Pedal Position Switch Adjustment
- 19-007 Parking Brake Check and Adjustment
- 19-008 Brake System Bleeding
- 19-009 Brake System Indicator Circuit Diagram
- 19-010 Parking Brake Switch Test, Brake Fluid Level Switch Test
- 19-011 Front Brake Pad Inspection and Replacement
- 19-013 Front Brake Disc Inspection
- 19-014 Front Brake Caliper Overhaul
- 19-015 Master Cylinder Replacement
- 19-016 Master Cylinder Inspection, Brake Booster Pushrod Clearance Adjustment
- 19-018 Brake Booster Test
- 19-019 Brake Booster Replacement
- 19-020 Rear Brake Pad Inspection and Replacement
- 19-022 Rear Brake Disc Inspection
- 19-023 Rear Brake Caliper Overhaul
- 19-024 Brake Hose and Line Inspection
- 19-025 Brake Hose Replacement
- 19-026 Parking Brake Cable Replacement
- 02- ABS Components
- 19-030 Component Location Index
- 19-031 General Troubleshooting Information
- 19-035 DTC Troubleshooting Index
- 19-036 Symptom Troubleshooting Index
- 19-037 System Description
- 19-044 Circuit Diagram
- 19-047 DTC Troubleshooting
- 19-055 Symptom Troubleshooting
- 19-059 ABS Modulator-Control Unit Removal and Installation
- 19-060 Wheel Sensor Inspection, Wheel Sensor Replacement

13- BODY

- 20-001 Body Index
- 01- Body
- 20-002 Special Tools
- 02- Doors
- 20-003 Component Location Index
- 20-005 Door Panel Removal-Installation
- 20-006 Door Outer Handle Replacement
- 20-009 Door Latch Replacement
- 20-010 Door Glass and Regulator Replacement
- 20-011 Door Sash Trim Replacement
- 20-012 Door Glass Outer Weatherstrip Replacement, Door Weatherstrip Replacement
- 20-013 Door Upper Seal Replacement, Door Glass Adjustment
- 20-014 Door Position Adjustment
- 20-015 Door Striker Adjustment
- 03- Mirrors
- 20-016 Component Location Index
- 20-017 Power Mirror Replacement
- 20-018 Mirror Holder Replacement, Rearview Mirror Replacement
- 04- Glass
- 20-019 Component Location Index
- 20-021 Windshield Replacement
- 20-027 Windshield Side Trim Retainer Replacement, Rear Window Replacement
- 20-033 Quarter Glass Replacement
- 05- Moonroof
- 20-038 Component Location Index
- 20-039 Symptom Troubleshooting Index
- 20-040 Glass Height Adjustment, Glass Replacement
- 20-041 Sunshade Replacement
- 20-042 Motor Replacement
- 20-043 Frame and Drain Tube Replacement
- 20-045 Cable Assembly Replacement
- 20-048 Closing Force and Opening Drag Check
- 06- Interior Trim
- 20-049 Component Location Index
- 20-050 Trim Removal-Installation - Door Areas
- 20-051 Trim Removal-Installation - Rear Side Area
- 20-052 Trim Removal-Installation - Quarter Pillar Area
- 20-053 Trim Removal-Installation - Cargo Area
- 20-054 Trim Removal-Installation - Hatch Area
- 20-055 Headliner Removal-Installation
- 20-057 Carpet Replacement
- 07- Console
- 20-059 Center Console Removal-Installation
- 20-061 Center Console Box Replacement
- 20-062 Center Console Rear Cover Replacement
- 08- Dashboard
- 20-063 Driver?s Dashboard Lower Cover Removal-Installation, Driver?s Dashboard Under Cover Removal-Installation
- 20-064 Driver?s Switch Panel Removal-Installation, Heater Control Panel Removal-Installation
- 20-065 Dashboard Center Lower Cover Removal-Installation
- 20-066 Center Panel Removal-Installation
- 20-067 Passenger?s Dashboard Lower Cover Removal-Installation, Glove Box Removal-Installation
- 20-068 Driver?s Side Vent Panel Removal-Installation, Passenger?s Side Vent Removal-Installation
- 20-069 Dashboard-Steering Hanger Beam Removal-Installation
- 20-071 Dashboard-Steering Hanger Beam Disassembly-Reassembly
- 09- Seats
- 20-074 Component Location Index
- 20-075 Front Seat Removal-Installation
- 20-077 Front Seat Disassembly-Reassembly - Driver?s
- 20-078 Front Seat Disassembly-Reassembly - Passenger?s
- 20-079 Front Seat Cover Replacement
- 20-083 Front Seat Lumbar Support Replacement
- 20-085 Rear Seat Removal-Installation
- 20-086 Rear Seat-back Pivot Bracket Replacement, Rear Seat-back Striker Replacement
- 20-087 Rear Seat-back Latch Replacement, Rear Seat-back Cover Replacement
- 20-089 Rear Seat Cushion Cover Replacement
- 10- Bumpers
- 20-090 Front Bumper Removal-Installation
- 20-092 Front Bumper Spoiler Replacement
- 20-093 Front Bumper Lower Grille Replacement
- 20-094 Front Bumper Side Cover Replacement
- 20-095 Rear Bumper Removal-Installation
- 11- Hood
- 20-097 Adjustment
- 20-098 Hood Seal Replacement
- 20-099 Hood Insulator Replacement
- 12- Hatch
- 20-100 Adjustment
- 20-101 Hatch Support Strut Replacement
- 20-102 HatchWeatherstrip Replacement
- 13- Fuel Fill Door
- 20-103 Adjustment
- 14- Exterior Trim
- 20-104 Front Grille Cover Replacement
- 20-105 Cowl Cover Replacement
- 20-106 Roof Molding Replacement
- 20-107 Side Sill Panel Replacement
- 20-108 Hatch Spoiler Replacement
- 20-109 Emblem Replacement
- 15- Fenderwell
- 20-111 Front Inner Fender Replacement
- 20-112 Front Fender Fairing Replacement
- 20-113 Rear Strake Replacement, Fuel Pipe Protector Replacement
- 20-114 Rear Inner Fender Replacement, Rear Air Outlet Replacement
- 16- Openers
- 20-115 Component Location Index
- 20-116 Hood Opener Cable Replacement
- 20-117 Fuel Fill Door Opener Cable Replacement
- 20-119 Hood Latch Replacement
- 20-120 Fuel Fill Door Opener Replacement
- 20-121 Hatch Handle Replacement
- 20-122 Hatch Latch Replacement
- 17- Frame
- 20-123 Subframe Replacement
- 20-124 Frame Brace and Gusset Replacement
- 20-126 Frame Repair Chart

14- HVAC(HEATING, VENTILATION, AND AIR CONDITIONING)

- 21-001 HVAC (Heating, Ventilation, and Air Conditioning) Index
- 21-002 Special Tools
- 21-003 Component Location Index
- 21-006 A-C Refrigerant Oil Replacement, A-C Service Tips and Precautions
- 21-008 General Troubleshooting Information
- 21-009 DTC Troubleshooting Index
- 21-010 Symptom Troubleshooting Index
- 21-011 System Description
- 21-014 Circuit Diagram
- 21-016 DTC Troubleshooting
- 21-030 Recirculation Control Motor Circuit Troubleshooting
- 21-031 ECT Sensor Circuit Troubleshooting
- 21-032 Climate Control Power and Ground Circuit Troubleshooting
- 21-033 A-C Condenser Fan Circuit Troubleshooting
- 21-035 Radiator and A-C Condenser Fan Common Circuit Troubleshooting
- 21-036 A-C Compressor Clutch Circuit Troubleshooting
- 21-038 A-C Pressure Switch Circuit Troubleshooting
- 21-041 In-car Temperature Sensor Test, In-car Temperature Sensor Replacement
- 21-042 Outside Air Temperature Sensor Replacement, Outside Air Temperature Sensor Test
- 21-043 Sunlight Sensor Test, Sunlight Sensor Replacement
- 21-044 Evaporator Temperature Sensor Test, Evaporator Temperature Sensor Replacement
- 21-045 Air Mix Control Motor Replacement, Air Mix Control Motor Test
- 21-046 Mode Control Motor Test, Mode Control Motor Replacement
- 21-047 Recirculation Control Motor Test, Recirculation Control Motor Replacement
- 21-048 Power Transistor Test, Climate Control Unit Removal and Installation
- 21-049 Climate Control Unit Bulb Replacement, Dust and Pollen Filter Replacement
- 21-050 Blower Unit Removal and Installation
- 21-051 Blower Unit Component Replacement
- 21-052 Evaporator Core Replacement
- 21-053 Heater Unit-Core Replacement
- 21-055 Heater Valve Cable Adjustment
- 21-056 A-C Compressor Replacement
- 21-057 A-C Compressor Clutch Check
- 21-058 A-C Compressor Clutch Overhaul
- 21-060 A-C Compressor Thermal Protector Replacement, A-C Compressor Relief Valve Replacement
- 21-061 A-C Condenser Replacement
- 21-062 Refrigerant Recovery
- 21-063 System Evacuation
- 21-064 System Charging
- 21-065 Refrigerant Leak Test
- 21-066 A-C System Test

15- BODY ELECTRICAL

- 22-001 Body Electrical Index
- 22-002 Special Tools
- 22-003 General Troubleshooting Information
- 22-007 Engine Compartment
- 22-011 Connector Index
- 22-054 Connector to Fuse-Relay Box Index
- 22-056 Fuse to Components Index
- 22-059 Ground to Components Index
- 22-060 Removal and Installation
- 22-061 Battery Test
- 22-062 Power Relay Test
- 22-064 Test
- 01- Gauges
- 22-065 Component Location Index
- 22-068 Self-diagnostic Function
- 22-070 Circuit Diagram
- 22-074 Gauge Assembly Replacement, Coolant Temperature Gauge Troubleshooting
- 22-075 Vehicle Speed Signal Circuit Troubleshooting
- 22-077 VSS Replacement, Resetting the Maintenance Required Indicator
- 02- Exterior Lights
- 22-078 Component Location Index
- 22-081 Circuit Diagram
- 22-086 Daytime Running Lights Control Unit Input Test
- 22-089 Headlight Replacement
- 22-090 Combination Light Switch Test-Replacement
- 22-091 Bulb Replacement
- 22-093 Taillight Replacement
- 22-094 High Mount Brake Light Replacement, License Plate Light Replacement
- 22-095 Brake Pedal Position Switch Test
- 03- Turn Signal-Hazard Flasher System
- 22-096 Component Location Index
- 22-097 Circuit Diagram
- 22-098 Turn Signal-Hazard Relay Input Test
- 22-099 Hazard Warning Switch Test
- 04.0- Entry Light Control System
- 22-100 Component Location Index
- 22-101 Circuit Diagram
- 22-102 Control Unit Input Test
- 22-104 Ignition Key Switch Test, Ignition Key Light Test
- 04.1- Interior Lights
- 22-105 Component Location Index
- 22-106 Circuit Diagram
- 22-107 Spotlight Test-Replacement, Ceiling Light Test-Replacement
- 22-108 Cargo Area Light Test-Replacement, Hatch Latch Switch Test
- 22-109 Beverage Holder Light Replacement, Glove Box Light Test-Replacement
- 05- Audio System
- 22-110 Component Location Index
- 22-111 Circuit Diagram -With BOSE Sound System
- 22-114 System Description
- 22-118 Audio Unit Removal-Installation
- 22-120 Speaker Replacement
- 22-122 Front Stereo Amplifier Replacement
- 22-123 Rear Stereo Amplifier andWoofer Replacement
- 22-124 Window Antenna Test, Window Antenna Repair
- 06- Rear Windows Defogger
- 22-125 Component Location Index
- 22-126 Circuit Diagram
- 22-127 Function Test, Defogger Wire Repair
- 22-128 Window Antenna Coil Test, Noise Condenser Capacity Test
- 07- Moonroof
- 22-129 Component Location Index
- 22-130 Circuit Diagram
- 22-131 Switch Test-Replacement, Motor Test
- 08- Horn
- 22-132 Component Location Index
- 22-133 Circuit Diagram, Horn Test-Replacement
- 22-134 Horn Switch Test
- 09- Power Mirrors
- 22-135 Component Location Index
- 22-136 Circuit Diagram
- 22-137 Function Test
- 22-138 Power Mirror Switch Test-Replacement, Power Mirror Actuator Test
- 22-139 Power Mirror Actuator Replacement
- 10- Power Windows
- 22-141 Component Location Index
- 22-142 Circuit Diagram
- 22-143 Master Switch Input Test
- 22-145 Master Switch Test-Replacement
- 22-146 Passenger?s Window Switch Test-Replacement
- 22-147 Driver?s Window Motor Test
- 22-148 Resetting the Power Window Control Unit, Passenger?s Window Motor Test
- 11- Wipers-Washers
- 22-149 Component Location Index
- 22-151 Circuit Diagram -Windshield
- 22-153 Wiper-Washer Switch Test-Replacement
- 22-154 Control Unit Input Test
- 22-156 Wiper Motor Test
- 22-157 Washer Motor Test, Washer Fluid Level Switch Test
- 22-158 Wiper Motor Replacement
- 22-159 Washer Reservoir Replacement
- 22-160 Washer Tube Replacement
- 12- Accessory Power Sockets
- 22-161 Circuit Diagram
- 22-162 Accessory Power Socket Test-Replacement
- 13- Keyless Entry-Power Door Lock System
- 22-163 Component Location Index
- 22-164 Circuit Diagram
- 22-166 Control Unit Input Test
- 22-169 Keyless Receiver Unit Input Test
- 22-170 Door Lock Knob Switch Test, Door Lock Switch Test
- 22-171 Hatch Lock Actuator Test
- 22-172 Door Lock Actuator Test
- 22-173 Transmitter Test
- 22-174 Transmitter Programming
- 14 - Immobilizer System
- 22-175 Component Location Index
- 22-176 System Description
- 22-177 Circuit Diagram
- 22-178 Troubleshooting
- 22-182 System Check
- 22-183 Status Log
- 22-184 Immobilizer Control Unit-Receiver Replacement
- 15- Multiplex Control System
- 22-185 Component Location Index
- 22-186 Circuit Diagram
- 22-188 System Description
- 22-189 Troubleshooting
- 22-193 Multiplex Control Unit Input Test
- 16- Security Alarm System
- 22-196 Component Location Index
- 22-198 Circuit Diagram
- 22-200 System Description
- 22-201 Security Control Unit Input Test
- 22-204 Hood Switch Test, Security Hatch Lock Knob Switch Test

- 22-205 Door Key Cylinder Switch Test, Security Horn Test
- 17- Seat Heaters-Canada
- 22-206 Component Location Index
- 22-207 Circuit Diagram
- 22-208 Seat Heater Switch Test-Replacement, Seat Heater Test

16- RESTRAINTS

- 23-001 Restraints Index
- 23-002 Special Tools
- 01- Seat Belts
- 23-003 Component Location Index
- 23-004 Front Seat Belt Replacement
- 23-006 Rear Seat Belt Replacement
- 23-008 Inspection
- 23-009 Child Seat Tether Anchor Removal-Installation
- 02- SRS
- 23-010 Component Location Index
- 23-011 Precautions and Procedures
- 23-020 General Troubleshooting Information
- 23-025 DTC Troubleshooting Index
- 23-027 Symptom Troubleshooting Index
- 23-028 System Description
- 23-030 Circuit Diagram
- 23-032 DTC Troubleshooting
- 23-123 Symptom Troubleshooting
- 23-129 Component Replacement-Inspection After Deployment
- 23-130 Driver?s Airbag Replacement
- 23-132 Front Passenger?s Airbag Replacement
- 23-134 Side Airbag Replacement
- 23-135 Airbag Disposal
- 23-138 Cable Reel Replacement
- 23-141 SRS Unit Replacement
- 23-142 Side Impact Sensor Replacement
- 23-143 OPDS Unit Replacement
- 23-144 Front Impact Sensor Replacement

26-01 SERVICE MANUAL INDEX  (DTC)